AzoCore™

AzoCore™ is a high-density polyurethane foam thermal barrier material with the lowest conductivity available today.

A cross section of a window profile showing AzoCore foam filling a thermal barrier cavity in the aluminum frame and three panes of glass

Ultimate thermal performance.

AzoCore is a rigid, closed-cell polyurethane foam designed for poured in place insulating applications for windows, doors, and dampers. As the thermal barrier material with the lowest conductivity, AzoCore delivers unrivaled U-factors and enables aluminum fenestration systems to meet stringent global energy standards including: Energy Star, Passive House, and International Energy Conservation Code (IECC).

How it works.

An aluminum window profile is designed and extruded with a strategically placed channel  to encapsulate the insulating polyurethane foam. The extrusion cavity is mechanically resurfaced by either the Azon Azo-Brader or the Azon Lancer to ensure proper adhesion of the AzoCore polymer to the extrusion. The Azon Fillameter meters, mixes and dispenses liquid AzoCore foam into the thermal barrier pocket. Within minutes, the material solidifies into a robust structural composite. In the final step, the Azon Bridgemill™ removes the metal bridge at the base of the channel, creating a true non-metal-to-metal structural thermal barrier.

 

Three cross sections of an aluminum extrusion going through the Pour and Debridge process. The first extrusion has a textured cavity and is labeled "Create a Mechanical Lock." The second, labeled "Pour" is being filled with liquid polyurethane. The third, "Debridge" shows the removal of a strip of the aluminum under the filled extrusion.

Lower thermal conductivity for lower U-factors.

 

A cross section of windows with frames with AzoCore in the thermal barrier pocket.

 

Azon USA

2204 Ravine Road
Kalamazoo, MI 49004-3516

USA

Tel : 269.385.5942

Fax: 269.385.5937

Azon Asia

Website: www.azonasia.com

E1-Space
19 Samseong 122 St.
Gangnam, Seoul 06085

Korea

Tel: + 82 (0) 2 3449 2200

Fax: + 82 (0) 2 3449 2229


168 Joongwon Ind. Rd.
Judeok, Chungju, CB 27459

Korea

Tel: + 82 (0) 43 840 0500

Fax: + 82 (0) 43 840 0501