Some production lines don’t have a people problem or a process problem. They have a chemistry problem. Assemblies sit in storage racks for hours, sometimes overnight, while the potting compound cures, consuming floor space, locking up inventory, and putting a hard ceiling on how many units can ship. The line is ready. The chemistry isn’t.
AzoCap was built to change that.
A two-component, all-liquid polyurethane encapsulation compound with a 3-minute gel time and a tack-free time of approximately 30 minutes. Pot it. Move it in 3 minutes. Ship it in 30. The racks go away. The floor space opens up. The throughput ceiling lifts.
Available in both optically clear and black formulations, AzoCap delivers durable, flexible encapsulation that protects sensitive electronic assemblies from moisture, vibration, thermal cycling, salt spray debris, and environmental exposure, all while keeping your line moving.
AzoCap Clear
AzoCap Clear was developed specifically for LED lighting applications. Conventional black potting compounds can migrate into the light chamber during application and create optical interference. AzoCap Clear is virtually invisible once cured, so it preserves light output and lens clarity. It won’t cloud or obscure the lens, and the lighting it protects performs as designed.
AzoCap Black
AzoCap Black is designed for electrical assemblies and enclosures where robust protection and a clean finished appearance are the priority. Its opaque finish also conceals proprietary printed circuit board designs.
Why Manufacturers Choose AzoCap
3-Minute Gel Time. 30-Minute Ship. Conventional potting compounds cure in 24 to 36 hours. AzoCap gels in 3 minutes and ships in 30. That’s the difference between a production line and a waiting room. It starts with the chemistry.
Dialed In to Your Line. AzoCap is not a catalog product. Azon chemists work directly with your team to optimize gel time, viscosity, flexibility, and adhesion to match your specific production environment and substrate requirements. If your line runs differently than anyone else’s, your encapsulant should too. This level of customization is not standard in this industry, and it is not something you will get from a large commodity supplier.
Flexible and Fatigue-Resistant. AzoCap cures to a resilient polyurethane that moves with the assembly under thermal and mechanical stress. It resists cracking and delamination and stays flexible over time.
A Real Technical Partnership. AzoCap was born from a production floor problem. That is how Azon works: we work alongside manufacturers rather than simply selling to them. When you work with Azon, you get direct access to the chemists who formulated the product, and they are ready to help you solve the next problem.
PFAS Free. All Azon chemistry is PFAS free. Always has been. Always will be.
